The Challenges of Traditional Semiconductor Cleaning
In the world of semiconductor production, cleanliness isn't just a preference; it's a fundamental requirement. Even the slightest contamination can compromise product integrity, resulting in costly defects and reduced yields.
Semiconductor manufacturing equipment must be kept meticulously clean. Even microscopic particles or chemical residues can cause catastrophic defects in integrated circuits, leading to yield losses that cost manufacturers.
Traditional cleaning methods often present a paradox. While aiming for cleanliness, they introduce their own set of challenges: the use of hazardous chemicals, the generation of secondary waste, and significant downtime. Other drawbacks include:
- Costly Downtime: Disassembling equipment for cleaning is a time-consuming process, leading to reduced production efficiency.
- Chemicals and Solvents: The reliance on harsh chemicals and solvents poses risks to both product purity and worker safety.
- Hazardous Waste Disposal: The byproducts of chemical cleaning often require complex and expensive hazardous waste disposal procedures.
- Employee Exposure: Workers may be exposed to hazardous chemicals, posing potential health risks.