Your Source for Dry Ice Solutions

Particle Control System versus Fragmenting Nozzles- What is the difference?

Posted by Rachael Barnes on Aug 6, 2024 11:21:00 AM

 

Cold Jets dry ice blasting machines are powerful tools for cleaning a variety of surfaces. But how do you achieve the perfect level of blasting power for every situation? Cold Jet offers two innovative solutions: Patented Particle Control™ System (PCS) found in the NEW PCS® ULTRA dry ice blaster, and Fragmenting Nozzles that can be added to any of the Cold Jet blasters. With over 100 applications within 52 industries and counting, often the particle size needs to change depending on the job. The PCS system allows you to choose and preset your particle size inside the machine. The fragmented nozzles allow you to adjust your particle size in the nozzle. Let's dive more into the key differences to help you pick the right tool for the job.

PSC ULTRA’s Particle Control System Technology

The PCS ULTRA is designed to give the user complete control. The PCS technology transforms dry ice pellets into precisely sized, diamond-shaped particles. The magic happens within the machine, allowing you to select the blasting parameters and the exact particle size you need - from a delicate 0.3mm for cleaning sensitive surfaces to a powerful 3.0mm for tackling stubborn materials. This granular control empowers you to fine-tune blasting parameters for each unique application, maximizing cleaning efficiency and minimizing damage risks. The PCS allows you to set and save application recipes (blast pressure, particle size, feed rate) to ensure the most efficient use of consumables and prevent user error. The PCS ULTRA also has IoT Capability, which allows remote monitoring and diagnostics with industry-first Cold Jet CONNECT.

0922_AERO2 ULTRA PCS BACK-1

Fragmenting Nozzles

Fragmenting nozzles offer a simpler approach to particle size control. Fragmenting nozzles can be added to any Cold Jet dry ice blaster. These nozzles work by splitting the dry ice pellet at the nozzle itself. While not as versatile and precise as the PCS technology, they provide a selection of 3-4 pre-determined particle sizes. This option is ideal for situations where you need a few key blasting powers without the complexity of 28 size variations. Fragmenting nozzles are a great choice for users who prioritize a streamlined workflow and need to change the particle size on the fly. Unlike the PCS technology, the nozzles are not smart, which means you cannot track and report the activity from them. Fragmenting nozzles are a great option for operators who do not need or want to track the blasting data and like a more simple solution.

SelectControlNozzle_01-600x400-bf06395

The Choice is Yours: Precision vs. Simplicity

When selecting between the Particle Control System and Fragmenting Nozzles, consider the following:

  • Variety of Applications: If you tackle a wide range of cleaning tasks with diverse material sensitivities, the PCS offers unparalleled control to match each job perfectly.

  • Workflow Preferences: For users who value simplicity and pre-defined blasting powers, Fragmenting Nozzles provide a streamlined approach and can be adjusted on the fly. The patented Particle Control System requires more upfront training but can save time in the future by utilizing the saved recipes and lock-out feature.

Ultimately, the best choice depends on your specific cleaning needs and workflow preferences. Both Particle Control Systems and Fragmenting Nozzles are testaments to Cold Jet's commitment to innovation and user empowerment. No matter your cleaning challenge, Cold Jet equips you with the tools and technology to achieve superior results. Contact your local Cold Jet representative today to discuss which solution best suits your needs!