--- title: Chocolate facility reduces cleaning time by 60% with dry ice blasting description: A prominent chocolate factory reduced its cleaning time by more than 60%. Dry ice blasting required fewer people to clean and provided the ability to clean in less time. image: https://blog.coldjet.com/hubfs/chocolate%202.jpg --- [![USA](https://blog.coldjet.com/hubfs/Cold_Jet_August2019%20Theme/Images/usa%20(1).png)English](https://www.coldjet.com/country-selector/) - [Careers](https://www.coldjet.com/careers/) - [About Cold Jet](https://www.coldjet.com/about-cold-jet/) - [Global Presence](https://www.coldjet.com/global-offices/) - [myColdJet Login](https://www.mycoldjet.com/) - [Pay Online](https://www.payerexpress.com/ebp/ColdJet/Login/Index?_fsi=gmZYmFqM) Search for: - [Dry Ice Blasting](https://www.coldjet.com/dry-ice-blasting/) - [Industries](https://www.coldjet.com/dry-ice-blasting/industries/) - [Aerospace & Aviation](https://www.coldjet.com/dry-ice-blasting/industries/aerospace-aviation/) - [Automotive](https://www.coldjet.com/dry-ice-blasting/industries/automotive/) - [Contract Cleaning](https://www.coldjet.com/dry-ice-blasting/industries/contact-cleaning/) - 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With a strong dedication to perfection, this chocolate manufacturer requires adequate cleaning solutions that are efficient, safe and help maintain clean, allergen-free environments for continuous manufacturing.  The company’s traditional cleaning methods included **manually scraping and brushing** chocolate and food particulates from **chains and rails** on its production line. **Time consuming and tedious**, this process required that the company shut down production and allocate extensive resources.  With new product lines to launch and a high standard of profitability, it was looking for cleaning methods that would **save time and resources,** and also maintain stringent quality standards.   **The company's requirements for a cleaning solution were:** - A process that increased profitability with new product lines rather than add to production costs  - A process to ensure that its non-nut containing products do not contain any traces of nuts - Maintain product quality - A time-saving method that would not require shut down - A more efficient process requiring fewer workers - A safe, allergen-free working environment ![chocolate 2](https://blog.coldjet.com/hs-fs/hubfs/chocolate%202.jpg?width=5760&name=chocolate%202.jpg)   > *“Our allergen cleanup process required up to 500 man hours at times to ensure that we were operating an allergen-free and safe work environment.  We needed a new solution that was more efficient and provided the environment that is required to produce the variety and breadth of products that we manufacture."* > > *- Tony Tai, Production Supervisor*   **Dry ice blasting met all requirements** Among the processes the company researched was steam cleaning, which used portable steamers and custom made brushes and scrapers. While they were effective in cleaning the equipment, **steam cleaners proved to be inefficient.**  The environmentally responsible dry ice cleaning process uses recycled CO2 dry ice pellets accelerated at supersonic speeds. The dry ice sublimates on impact, leaving **no secondary waste**. Dry ice cleaning is also **non-abrasive and non-conductive**, which means the chocolate facility can use the system without worrying about the wear and tear on equipment or damaging electronic components. Dry ice cleaning has also been effectively used in **EPA, FDA and USDA inspected facilities.** **[Learn more about how dry ice blasting works.](https://blog.coldjet.com/how-does-dry-ice-blasting-work)**   **The Results** In a closely monitored trial of dry ice blasting, the chocolate manufacturer was able to **reduce its clean-up time by more than 60%.** In addition to saving time and labor resources, the production team found the system to be **user-friendly** and a complement to their **lean manufacturing initiatives. **   > * “It’s not easy to cut clean-up costs without cutting corners but when working with food, you simply don’t take risks. Nut allergies are a huge problem today, and we don’t take that issue lightly."* > > *- Tony Tai, Production Supervisor*   Following the initial pilot test, the company deployed three dry ice blasting systems, which delivered economical dry ice cleaning in an **environmentally responsible format**. This method allows the manufacturer to clean its chocolate and candy production equipment **in place and while it is still hot. ** [**Learn about dry ice blasting in food facilities**](https://www.coldjet.com/dry-ice-blasting/industries/food-beverage/) With **fewer people required to clean** and the ability to clean in less time, the company has been able to reduce its maintenance costs and production downtime. **A faster, more effective clean allows it to increase the number of production cycles using the same equipment.** By deploying dry ice blasting systems, this chocolate producer has reduced the time and resources it takes to complete the company’s extensive allergen cleanup process. As a result, the company has enhanced its lean initiatives and deployed a cleaning solution that actually helps **increase production and profitability.**  It is currently looking to expand its use of dry ice cleaning to other departments and possibly other plants within its partner companies. ![Chocolate](https://blog.coldjet.com/hs-fs/hubfs/Chocolate.jpg?width=1699&name=Chocolate.jpg) [Food and Beverage](https://blog.coldjet.com/tag/food-and-beverage) ### Subscribe Here! ## Featured posts ### Posts by Tag - [Adhesive Removal (1)](https://blog.coldjet.com/tag/adhesive-removal) - [Aero2 Series (1)](https://blog.coldjet.com/tag/aero2-series) - [Aerospace (2)](https://blog.coldjet.com/tag/aerospace) - [Automation (1)](https://blog.coldjet.com/tag/automation) - [Automotive (7)](https://blog.coldjet.com/tag/automotive) - [Benefits of dry ice blasting (15)](https://blog.coldjet.com/tag/benefits-of-dry-ice-blasting) - [Coating and Corrosion (1)](https://blog.coldjet.com/tag/coating-and-corrosion) - 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